plaatwerk lasersnijden

What Does Laser Cutting Cost?
The 4 Key Price Drivers

Laser cutting is a precise metalworking technique where high quality meets efficiency.

Laser cutting is a precise metalworking technique where high quality meets efficiency. But to remain competitive, the price per part also plays a major role. At Berma, we understand this better than anyone. That’s why we’ve outlined the main factors that influence the cost of laser cutting and how smart decisions can help you save money without compromising on quality.

There are several variables that influence the total cost of a laser-cut part. The four most important are:

  1. The machine park
  2. Setup and programming time
  3. Material type and thickness
  4. Specific requirements and details

What does laser cutting cost? It depends on:

What Does Laser Cutting Cost? Insights

1. The Machine Park

A modern machine park is essential for efficient laser cutting. While new machines are more expensive to purchase, they are also faster, more accurate, and more energy-efficient. When cutting larger series, a modern machine, such as our Amada ENSIS 3015 AJ 9kW fiber laser, can make a significant difference in speed and cost.

At Berma, we cut with both high speed and precision. Our specialty lies in processing thinner sheet material up to 8 mm, though we can handle thicknesses of up to 25 mm. Thanks to smart nesting software and automated loading systems, we work extremely efficiently.

2. Setup and Programming

Setup and programming are invisible, yet decisive cost factors. The more often a machine needs to be reconfigured or a new cutting file must be created, the more labor hours are required—and the higher the cost. That’s why it’s always smart to consider whether different parts can be grouped together.

Using advanced software, we automatically nest parts from different orders with the same material and thickness. This maximizes sheet utilization and reduces waste and cost.

lasersnijden kosten

3. Material Selection

Material is often the single biggest factor in the total cost of laser cutting. It’s not just about the price per sheet—the following aspects also make a difference:

  • The alloy (e.g., stainless steel 304 vs. 316)

  • Surface treatments (polished, anodized, or foil-coated)

  • Material thickness

Thicker plates take longer to cut and consume more energy.

In certain industries, stringent material specifications are necessary for reasons like strength or corrosion resistance. However, in many cases, there’s room for optimization. A slightly thinner or alternative material can perform just as well, while reducing costs.

Our tip:

Involve your supplier early in the design phase. Together, you can strike the right balance between functionality and cost-efficiency.

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What Does Laser Cutting Cost?

4. Specific Requirements and Details

Every additional design detail affects the processing time—and therefore, the price. Think of tight tolerances or special handling requirements like scratch-free cutting. Shape complexity also plays a role: irregular or round parts often result in more material waste.

Processing steps that have a big impact on laser cutting costs include:

  • Shape: Round or organic designs lead to more waste than rectangular shapes.

  • Quality requirements: Scratch-free cutting or protective film adds handling time.

  • Tolerances: The tighter the tolerance (e.g., < 0.1 mm), the slower the machine must cut.

  • Markings or engravings: Adding logos, text, or serial numbers means extra processing.

  • Holes or perforations: Dozens of small holes take more time than a single large cutout.

  • Cutting sequence & positioning: Smart nesting shortens cutting time; complex layouts increase laser movement and time.

Many of these elements can be optimized in the design phase. We’re happy to work with your engineering team to find potential improvements.

Wat kost lasersnijden? De 4 grootste kostenbepalers

Smart Collaboration Saves Money

The biggest gains are achieved through collaboration. By involving your supplier early, you can make smarter design choices, select optimal materials, and organize production more efficiently. Consider:

  • Design feedback to reduce waste

  • Alternative material suggestions

  • Advice on batch sizes and lead times

  • Combining your project with other orders

Make use of the technical expertise your supplier brings to the table. It often results in a better end product—and lower overall costs.

Need help with your next sheet metal project?

Want to know how we can optimize your design for laser cutting?
Get in touch for a free consultation